Elastomer compound development

We specialize in the development of advanced elastomer compounds, providing tailor-made solutions for industries that require materials with superior performance, durability, and versatility. With our extensive experience in formulating custom elastomer compounds, we create materials that meet the most demanding specifications for a variety of applications.
 

Our standard rubber compound list

Common Name Rubber Compound Code Name or Abbreviation
Nitrile Nitrile Butadiene Rubber NBR, Buna-N
Viton® Fluorocarbon Rubber FPM, FKM
EPDM Ethylene Propylene Rubber EPR, EPDM
Silicone Silicone Rubber MQ, VMQ, PMQ
Neoprene® Chloroprene Rubber CR
ACM Polyacrylate Rubber ACM, PA
NR Natural Rubber NR
Polyurethane Polyurethane Rubber PU, AU, EU
Butyl Rubber Butyl Rubber IIR
SBR Styrene Butadiene Rubber SBR
HNBR Hyrdrogenerated Nitrile Rubber HNBR
XNBR Carboxylated Nitrile XNBR

Our expertise in elastomer compounding

I.Material selection & formulation

We help you select the most appropriate base polymer, whether it’s natural rubber, silicone, nitrile, EPDM, or other synthetic elastomers. Then, we tailor the formulation by incorporating additives such as fillers, plasticizers, stabilizers, and curing agents to optimize the compound for performance.

II.Customization

Every project is unique, which is why we focus on customizing compounds to your exact specifications. We adjust properties like hardness (durometer), tensile strength, elongation, and resistance to environmental stressors.

III.Compounding process

Using advanced mixing and processing equipment, we ensure that all ingredients are thoroughly integrated, resulting in a homogeneous, high-quality elastomer compound ready for moulding.

IV.Prototyping & manufacturing support

Once the compound is fully developed, we offer prototyping and support during the manufacturing phase, ensuring a smooth transition from compound development to product creation.

V.Testing & validation

Each compound is rigorously tested in our state-of-the-art laboratories to ensure it meets all necessary industry standards and specific performance criteria. We conduct tests for

1.Tensile strength     2.Hardness     3.Compression set     4.Aging and environmental resistance  5.Thermal and chemical stability         6.Abrasion and tear resistance

Quality assurance & testing procedures

Batch testing

Each production batch is tested for consistency in physical and chemical properties. This ensures that every batch performs exactly as expected, reducing variability and improving reliability.

Lab analysis

Our state-of-the-art laboratories are equipped with advanced analytical tools that allow us to measure critical factors such as material composition, cure characteristics, and thermal stability.

Environmental simulations

We conduct simulated aging tests that mimic real-world environmental conditions. Whether it’s prolonged UV exposure, heat aging, or contact with corrosive chemicals, we evaluate how the rubber compound performs over time under these stresses.

Continuous improvement

We are committed to continuous improvement in our processes and products. Through regular feedback, testing, and innovation, we constantly strive to improve the quality of our rubber compounds, keeping pace with technological advancements and changing industry demands.

Innovating for the Future

We are committed to innovating elastomer compound development, constantly exploring new technologies and materials to improve product performance. Our team is focused on sustainable solutions, such as developing eco-friendly elastomer compounds with recyclable content and reduced environmental impact.

Partner with Us

Whether you’re developing a new product or looking to improve an existing one, Anton Seals has the expertise to provide custom elastomer compounds that deliver exceptional performance and reliability.
Contact us today to discuss your specific needs and learn how we can create the perfect elastomer compound for your application.